Precision Batch Control. Higher Margins. Zero Guesswork.
A mid-sized decorative & industrial paint manufacturer achieved major cost savings using digital formulation, real-time costing, and AI-driven forecasting.
Waste Reduced
5.8%
Efficiency Boost
+18%
Annual Savings
₹3.2 Cr
🏢 Client Snapshot
Plants
2
SKUs
180+
Annual Turnover
₹120 Cr
🚩 The Challenge
9% raw material wastage
3% batch rejection rate
Manual formulation tracking
No real-time cost visibility
💡 Implementation
Digital formulation & recipe management
Lot-wise raw material traceability
Real-time batch costing
QC automation
AI demand forecasting
⚙️ How It Worked
✔ Formulas digitized with version control
✔ Batch consumption tracked live
✔ QC checkpoints automated
✔ AI adjusted pricing based on raw material fluctuation
✔ Margin dashboards enabled real-time decisions
📊 Measurable Results (9 Months)
Waste Reduced
9% → 5.8%
Rejection Reduced
3% → 1.2%
Production Efficiency
+18%
Annual Savings
₹3.2 Cr
Margin Improvement
+4.5%
🚀 Ready to Transform Your Operations?
Neqcor helps manufacturing and trading enterprises move from manual systems to intelligent, data-driven, and AI-powered operations.